Dr Robert Sorrell, CEO of the Royce Hydrogen Accelerator at the Henry Royce Institute, on Scaling Green-Tech
May 27, 2026

Episode 26: Dr Robert Sorrell (Henry Royce Institute)- Unlocking the Hydrogen Economy Through Materials Innovation

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Episode summary

Dr Robert Sorrell, CEO of the Royce Hydrogen Accelerator at the Henry Royce Institute, discusses materials innovation and the hydrogen value chain on Episode 26 of Scaling Green-Tech, a podcast by Adopter.

Sorrell treats hydrogen as one part of the wider energy mix rather than a fix-all. The strongest near-term use is as a feedstock for ammonia, fertilisers and industrial chemicals. Long-duration storage of surplus offshore wind is another priority, particularly in the UK. Shipping and aviation also stand out, because batteries cannot match the energy density needed for large vessels or long-haul flights. The episode also covers the $1-2 per kg cost target for green hydrogen, the materials problem of cryogenic storage at -253°C, and the funding gap at the proof-of-concept and prototyping stages.

The episode is useful for hydrogen founders, deep tech investors, electrolyser and fuel cell developers, and policymakers working on the UK's hydrogen strategy.

Guest profile

Dr Robert Sorrell is CEO of the Royce Hydrogen Accelerator and challenge lead for materials for end-to-end hydrogen at the Henry Royce Institute.

The Royce Hydrogen Accelerator was set up to identify the materials technologies needed to deploy hydrogen at scale. A second goal is to attract private investment alongside public funding. Sorrell leads a team that works with academic groups and early-stage companies. The work covers technical assessments, pitch preparation and introductions to investors.

The Henry Royce Institute is the UK's national institute for advanced materials research and innovation. It is funded by the Engineering and Physical Sciences Research Council (EPSRC) and led by CEO David Knowles.

Explore the Henry Royce Institute website.

Find Dr Robert Sorrell on LinkedIn.

Key takeaways

  • The target cost for green hydrogen is $1-2 per kilogram. Current costs sit above that range. The highest cost in running an electrolyser is the electricity used to power it, not the electrolyser hardware itself.
  • Hydrogen's strongest near-term use is as a feedstock for ammonia, fertilisers and industrial chemicals. In these sectors, green hydrogen replaces a fossil-fuel input rather than competing with electrification.
  • Long-duration storage of surplus offshore wind is one of the strongest UK-specific opportunities for green hydrogen. Wind capacity often generates at night when grid demand is low, making conversion to storable hydrogen a useful release valve.
  • Shipping and aviation are credible long-term targets for hydrogen. Batteries cannot match the energy density required for large vessels or long-haul flights.
  • Passenger cars and home heating are unlikely to scale on hydrogen. Sorrell argues home heating cannot justify the inefficiencies of producing hydrogen, distributing it and burning it in a domestic boiler, given that heat pumps already offer a more efficient route.
  • Hydrogen storage is one of the largest materials challenges in the sector. Polymers cannot hold hydrogen because it permeates through them. Metal containers work, but only as continuous surfaces without joints or surface breaks. For aviation, liquid hydrogen has to be held at around minus 253°C, which creates thermal-cycling stress on the tank as fuel is used.
  • The biggest funding gap for early-stage hydrogen ventures is at the proof-of-concept stage (under £20,000 for a feasibility study) and the prototyping stage (£20,000 to £50,000). Available funding tends to come in larger tranches at fixed times of year, when smaller and more agile capital would do more for innovation.
  • The UK's hydrogen strengths sit in its world-class academic research base, and several hydrogen companies in scale-up currently. The main weakness is mid-scale manufacturing. Sorrell notes that companies often fail to plan early enough for the moment when production needs to grow.

topics covered

  • The Royce Hydrogen Accelerator and the Henry Royce Institute
  • The state of hydrogen technology and the UK hydrogen strategy in 2026
  • Where hydrogen fits in the energy transition, and where it does not
  • The hydrogen value chain: production, storage, distribution and end use
  • Electrolyser efficiency, catalysts and the $1-2 per kilogramme target
  • Storing and distributing hydrogen: polymers, metallic liners and cryogenic challenges
  • Hydrogen for aviation: liquid hydrogen, thermal cycling and combustion
  • AI in catalyst discovery and materials design
  • The UK's hydrogen innovation landscape
  • How the Accelerator selects and supports portfolio companies
  • The funding gap at proof-of-concept and prototyping stages
  • Storytelling, investment readiness and founder communication

Frequently asked questions

What is the Royce Hydrogen Accelerator?
What is the target cost for green hydrogen?
What are the main applications for hydrogen in the energy transition?
Why is liquid hydrogen difficult to store?
What does investment readiness mean for an early-stage deep tech company?

About Scaling Green-Tech

Scaling Green-Tech by Adopter is a podcast for people shaping the future of climate technology - founders, investors, and ecosystem leaders at the forefront of adaptation and resilience solutions. As part of Adopter’s mission to accelerate the adoption of high-impact climate innovation, the podcast aims to amplify real voices and practical insights that can help others navigate the startup journey. These conversations go beyond the hype to bring real, unfiltered stories - the wins, the roadblocks and everything you need to know in between.

Read the full transcript here
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